Thermal mass flow meters are perfectly suited for measuring clean, dry compressed air and inert gases, where accuracy on smaller pipe sizing is important. Compressed Air Alliance offers two types of thermal mass flow meters – inline (or in-line) flow meter and insertion flow meter.
Inline Flow Meters
- Inline flow sensors include a section of pipe as part of the flow meter. Threaded pipe sections are available from DN15 to DN50. Flange pipe sections are available from DN15 to DN80.
- Inline flow meters are best suited to permanent installations as you will need to cut out a section of pipe to install the flow meter. You will also need to turn off compressed air while you install the inline flow meter.
Insertion flow meters
- Insertion flow sensors are inserted into the pipe through a valve. They can be inserted under pressure so you don’t need to turn off your compressed air system during installation.
- Insertion flow meters are best used for permanent and temporary installations.
- For information on the Insertion flow meter, refer to the Thermal Mass Flow Meter page.
Both of Compressed Air Alliance’s thermal mass flow meters (inline and insertion style) have a streamlined sensor tip which ensures minimal impact on gas flow while maintaining accuracy over a wide flow range.
Features of Inline Flow Meters
- Style: Inline – R thread or flange connection
- Technology: Thermal mass
- IP Rating: IP65
- Gas Quality: Clean and dry compressed air and inert gases
- Pipe Sizes: DN15 – DN80 provided minimum velocity is maintained
- Minimum Flow Velocity: 0.1 Nm/s
- Flow Range: 0.1 to 250 Nm/s
- Gas Pressure: up to 40 bar (580 psi)
- Gas Temperature: -40 to +150°C (-40 to +302°F)
- Accuracy: +/-1.5% reading, +/-0.3% full scale
- Power Requirement: 18 to 30VDC / 5W@24VDC
- Outputs: Modbus RTU and 4 to 20 mA + Pulse outputs
- Display: 2.8″ ultra-wide viewing angle LCD touch screen
- Data Logging: up to 10,000,000 recording points
- Bi-directional: No
- Measure: Standard flow, mass flow, consumption and temperature
- Other Features:
- Integrated temperature sensor
- Easy to insert and remove through 1/2″ valve, even when under pressure
- Low pressure drop
- No moving parts, low pressure drop
- Full electrical isolation to filter out disturbances
- Stable signals
- Vibration resistant
- Ultra-wide Turndown Ratio, 1:2500
- Applications:
- Manufacturing and industrial use
- Temporary or permanent installation
- Indoor use
- Warranty: 12 months
Important
The sensor must be installed (i) in dry gas, (ii) at 90° to the pipe and (iii) away from bends, edges, seams, changes in pipe size and other obstructions,
Incorrect wiring or installation can give false readings, damage the sensor and void the warranty. If you aren’t sure how to install or wire the sensor, please contact us. Full installation and wiring instructions are available in the User Manual.
Inline Flow Meter comes with:
- M12 connector (data cable optional)
- Calibration certificate
- User Manual
- 12 month warranty
Inline Flow Meter Options
- Pressure: 1.6 MPa (16 bar) or 4.0 MPa (40 bar)
- Pipe Connection: Flange (DIN) or R-Thread
- Pipe Section: DN15, DN20, DN25, DN32, DN40, DN50, DN65 or DN80
- Gas Types: Air, Argon, Carbon Dioxide, Helium, Hydrogen, Natural Gas, Nitrogen, Nitrous Oxide, Oxygen
Warranty & Calibration
12 month warranty
Calibration is recommended every 2 years (provided the sensor is not exposed to relative humidity above 85%).
Annual calibration is required if the sensor is exposed to relative humidity above 85%.
Technical Documents
Accessories
Accessories such as mechanical and electrical fittings are available on the Accessories page.
Other Information
Part Numbers for 16 bar flow sensor, R-Thread Connection: FLF110001, FLF120001, FLF130001, FLF140001, FLF150001, FLF160001, FLF110011, FLF120011, FLF130011, FLF140011, FLF150011, FLF160011, FLF111001, FLF121001, FLF131001, FLF141001, FLF151001, FLF161001, FLF111011, FLF121011, FLF131011, FLF141011, FLF151011, FLF161011
Part Numbers for 40 bar flow sensor, R-Thread Connection: FLF210001, FLF220001, FLF230001, FLF240001, FLF250001, FLF260001, FLF210011, FLF220011, FLF230011, FLF240011, FLF250011, FLF260011, FLF211001, FLF221001, FLF231001, FLF241001, FLF251001, FLF261001, FLF211011, FLF221011, FLF231011, FLF241011, FLF251011, FLF261011
Please refer to our Terms and Conditions of Sale.