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Thermal Mass Flow Meter

USD $1,938USD $2,309

Insertion type, thermal mass flow sensors. Good option where shutting down the system is difficult or impossible

Flow Range
0.1 to 250 Nm/s (0.3 to 820 ft/sec)

Gas Pressure Range
up to 50 bar (725 psi)

Gas Quality
Clean and dry compressed air and inert gases

Pipe Sizes
DN20 to DN600

Accuracy
Flow: ±1.5% reading, ±0.3% full scale
(high accuracy ±1% reading, ±0.3% full scale available on request)

Output
Modbus (RS485) and 4-20mA

Measure
Flow, Mass Flow, Consumption, Temperature

Power Requirement
18 to 30VDC / 5W@24VDC

Bi-directional
No

Measurement Principal
Mass Flow

Application
Manufacturing and industrial use
Temporary or permanent installation

Accessories
Our Flow Meters have BSP thread. If your fittings are NPT thread, you will need a BSP to NPT adapter
The transparent Flow Meter Enclosure will protect the flow meter head from liquids and other damage
Extra M12 connectors and data cables are available on the Accessories page

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Thermal mass flow meters are perfectly suited for measuring clean, dry compressed air and inert gases, where accuracy on smaller pipe sizing is important. Compressed Air Alliance offers two types of thermal mass flow meters – insertion flow meter and inline (or in-line) flow meter.

Insertion flow meters

  • Insertion flow sensors are inserted into the pipe through a valve. They can be inserted under pressure so you don’t need to turn off your compressed air system during installation.
  • Suitable for pipes from DN20 to DN600
  • Insertion flow meters are best used for permanent and temporary installations.

Inline Flow Meters

  • Inline flow sensors include a section of pipe as part of the flow meter. You will need to turn off compressed air and cut a section of pipe out to install the inline flow meter.
  • For information on Inline Flow Meters, refer to Inline Flow Meter page.

Both of Compressed Air Alliance’s thermal mass flow meters (inline and insertion style) have a streamlined sensor tip which ensures minimal impact on gas flow while maintaining accuracy over a wide flow range.

Features of Thermal Mass Flow Meter

  • Insertion type sensor
  • Thermal mass technology
  • High speed flow range: 0.1 to 250 Nm/s
  • Integrated temperature sensor
  • Easy to insert and remove through 1/2″ valve, even when under pressure
  • Modbus RTU and 4 to 20 mA + Pulse outputs
  • Low pressure drop
  • 2.8″ ultra-wide viewing angle LCD touch screen
  • Data logging with up to 10,000,000 recording points
  • Suitable for pipes from DN20 – DN600 provided minimum velocity is maintained
  • Accuracy of +/-1.5% reading, +/-0.3% full scale
    • Ask us about high accuracy sensors (+/-1% reading, +/-0.3% full scale)
  • Measures standard flow, mass flow, consumption and temperature
  • 12 month warranty
  • No moving parts, low pressure drop
  • Full electrical isolation to filter out disturbances
  • Stable signals
  • Vibration resistant

Thermal Mass Meter comes with:

  • M12 connector (data cable optional)
  • Calibration certificate
  • User Manual
  • 12 month warranty

Thermal Mass Flow Meter Options

  • Two shaft length options: 250 mm (9.8″) or 400 mm (15.7″)
  • Multiple gas options: Air, Argon, Carbon Dioxide, Helium, Hydrogen, Natural Gas, Nitrogen, Nitrous Oxide, Oxygen

Important

  • The sensor must be installed (i) in dry gas, (ii) at 90° to the pipe and (iii) away from bends, edges, seams, changes in pipe size and other obstructions,
  • Incorrect wiring or installation can give false readings, damage the sensor and void the warranty. If you aren’t sure how to install or wire the sensor, please contact us. Full installation and wiring instructions are available in the User Manual.

Warranty & Calibration

12 month warranty

Calibration is recommended every 2 years (provided the sensor is not exposed to relative humidity above 85%).
Annual calibration is required if the sensor is exposed to relative humidity above 85%.

Technical Documents

User Manual

Product Flyer

Quick Installation Guide (refer to User Manual for full installation instructions)

Accessories

Accessories such as mechanical and electrical fittings are available on the Accessories page.

Other Information

Part Numbers: FLT100001, FLT200001, FLT100011, FLT200011, FLT100101, FLT200101, FLT100111, FLT200111, FLT110001, FLT210001, FLT110011, FLT210011, FLT110101, FLT210101, FLT110111, FLT210111

Please refer to our Terms and Conditions of Sale.

Weight 1.75 kg
Dimensions 69 × 21 × 17 cm

Specificiations

General

Technology

Thermal mass, Insertion design

Gases

Air, Argon, Carbon Dioxide, Helium, Hydrogen, Natural Gas, Nitrogen, Nitrous Oxide, Oxygen

Gas Quality

Clean and dry gases

Accuracy

Standard accuracy: ±(1.5% reading + 0.3% full scale)

High level accuracy (optional): ±(1% reading + 0.3% full scale)

Note: the accuracy of the sensor is affected by on-site conditions. Contaminants such as oil, high humidity or other impurities can affect the calibration and accuracy of the sensor.

Minimum Gas Flow Required

  • > 0.1 Nm/s
  • > 0.3 ft/s

Measurement Ranges

Flow Measurement Range

  • 0.1 to 250 Nm/sec
  • 0.3 to 820 ft/sec

Pressure Measurement Range

  • 0 to 50 bar (50 MPa , 725 psi)

Gas Temperature Measurement Range

  • -40°C to +150°C
  • -40°F to +302°F

Output

Outputs

  • Analogue: 4 to 20mA (3 wire)
  • Digital: RS485 Modbus / RTU

Modbus Output Signals

  • Flow
  • Consumption
  • Temperature

Analogue Output Signals

One measurement only

Power Supply

Power

18 to 30VDC / 5W@24VDC

Electrical Connection

2 x 5 pin M12, female

EMC

According to IEC 61326-1

Data Logger and Display

Data Logger

10,000,000 samples

> 20 samples / second

Display

2.8” LCD with touch panel

Other Information

Shaft Lengths

  • 250 mm or 400 mm
  • 9.8″ or 15.7″

Pipe Sizes

DN20 to DN600

Process Connection

ISO G1/2″ thread

Ambient Temperature Range

  • -30°C to +70°C
  • -22°F to +172°F

Installation Type

Permanent installation, or
Temporary installation

Calibration Frequency

  • Every 2 years (provided the sensor is not exposed to relative humidity above 85%).
  • Annual calibration is required if the sensor is exposed to relative humidity above 85%.

Warranty Period

12 months

Downloads

Installation Manual

Quick Install Guide

Product Flyer

Flow - Insertion Thermal Mass - Manual Cover Thermal Mass Flow Meter Quick Installation Guide Thermal Mass Flow Meter - Insertion Style - Flyer Cover